When I looked at other RVs, I decided I didn't like to see the hinges showing
on the baggage door and the oil door. So, I designed a way to hide them.
| Here is the finished baggage door. There is just a clean
joint where the hinge would be. |
 |
I am hoping that it will be more waterproof than the hinge
would be, but haven't tried that yet. |
| |
|
|
| I am hoping to get a better picture of the hinge brackets.
The stock brace from firewall to baggage bulkhead is used, and for hinges,
tie rod ends. This allows the gap to be adjusted. |
 |
Update 9/23/03 After 120 hours, and several hard
rains, it has not leaked a drop. |
| |
|
|
| I used a gas spring (20 lb.) to hold the door open. I was
able to work out the geometry so that the spring also holds the door closed
when it is down. |
 |

To build one for yourself...the only critical dimensions are those called
out from the pivot hole. The rest are arbitrary. There is some fitting
involved depending on exactly where the rod end pivot ends up. The 4 inch
dimension doesn't matter, it just determines the final angle the bracket
ends up at. You will need to trim at the dotted line to make sure it doesn't
push the skin up. You need to rivet the bracket onto the side rails of the
baggage door before you put the bottom skin on, using flush rivets. You may
need to trim the side pieces to clear. I used .062" 6061 for these pieces.
The flat piece adds some rigidity to the braces, it can be any size you
want. I used .040 4" wide with 1/2" flanges.
Still no leaks after 3 times at Oshkosh and torrential rains. |
| |
|
|
| Here is the oil door closed. There are hinges on each side,
one is just a pin that is pulled to open. |
 |
The pin is accessed from the baggage compartment. The
baggage door holds the pin in when closed. |
| |
|
|
| Using the same principle as the baggage door to offset the
hinge. This time I used piano hinge, and a piece of channel, and a piece of
angle. |
 |
Having the hinge on the bottom side allows the weight of the
door to hold it open. |
| Inside view of the oil door hinge. |
 |
|
Cowl hinge works well if offset like this...it allows sanding of the edges
for final fit, and provides a background so light doesn't show between the
halves.